Flexible manufacturing system pdf nptel

Jul 18, 20 for the love of physics walter lewin may 16, 2011 duration. The concept of flexible manufacturing systems grew during the 1960s when robots, programmable controllers, and computerized numerical controls brought an environment to the factory floor in the form of numericallycontrolled and directnumericallycontrolled machines. Automation, production systems and computer integrated manufacturing groover 3. An fms can be defined as a computercontrolled configuration of semiindependent work stations and a material handling system designed to efficiently manufacture more than one part number at low to medium volumes. Factory automation equipment further enriches the database with equipment and process data, resident either in the operator or the equipment to carry out the production process. What lean has done is to package some wellrespected industrialmanufacturing engineering practices into a. Batch production offers more flexibility in product manufacturing. Introduction to computer integrated manufacturing cim. Introduction to flexible manufacturing system fms a flexible manufacturing system fms is a highly automated gt machine cell, consisting of a group or processing workstations usually cnc machine tools, interconnected by an automated material handling and storage system, and controlled by a distributed computer system.

So, an automated system assisted with sensor system is required to accomplish the needs and requirements of contemporary business milieu. Flexibility tests in an automated manufacturing system to qualify as being flexible, a manufacturing system should satisfy the following criteria yes answer for each question. Purchase handbook of flexible manufacturing systems 1st edition. Oct 31, 2012 flexible manufacturing system is a computercontrolled system that can produce a variety of parts or products in any order, without the timeconsuming task of changing machine setups. A flexible manufacturing system fms is a form of flexible automation in which several machine tools are linked together by a materialhandling system, and all aspects of the system are controlled by a central computer.

Mod01 lec01 introduction to manufacturing systems management. Mod01 lec37 flexible manufacturing system, part selection. Manufacturing system design cannot be considered a science with formal principles and equations. The flexible manufacturing system idea this idea sprang up in several places at once in the mid 1960s the basic idea was a computercontrolled job shop with flow line characteristics group technology still important system aimed at one kind of part, such as prismatic pdf,doc,ppt,flexible manufacturing systems technology discussion,flexible manufacturing systems paper presentation details,flexible manufacturing systems, ppt, pdf, report, presentation, source code. Manufacturing process technology part i 116,010 views 21. Handbook of flexible manufacturing systems 1st edition. Every single flexible manufacturing system is basically unique and specially made for specific company. Flexible manufacturing system for mass customization manufacturing, international journal of flexible manufacturing systems, volume 14, pp173187. Flexibility tests in an automated manufacturing system automated manufacturing cell with two machine tools and robot. Home tags flexible manufacturing system question paper. To satisfy this demand, the manufacturers production concept has moved away from mass to small batch type of production. Sep 12, 2019 a flexible manufacturing system fms is a production method that is designed to easily adapt to changes in the type and quantity of the product being manufactured. Linked cell system cellular manufacturing system 2.

A flexible manufacturing system fms is an integrated and computercontrolled system of automated material handling devices and numerically controlled nc machine tools that can simultaneously. The mathematical programming approaches are very difficult to solve for very complex system so the simulation of fms is widely used to analyze its performance measures. Flexible manufacturing system definition, process and. Mod01 lec37 flexible manufacturing system, part selection problem tutorial of manufacturing systems management course by prof g. The fms concept integrates many of the advanced technologies that we met in previous units, including flexible automation, cnc machines, distributed computer control, and automated material handling and storage. Flexible manufacturing systemstheir development and benefits 4. Fms loading and scheduling, summary of the course contents. Mod01 lec37 flexible manufacturing system, part selection problem 38. Flexible manufacturing system technology britannica.

General fms conventional approaches to manufacturing conventional approaches to manufacturing have generally centered around machines laid out in logical arrangements in a manufacturing facility. Mod01 lec40 fms loading and scheduling, summary of the course contents. Mod01 lec39 fms loading, multiple batches and changeover times 39. The objective of this research was to develop a simulation model which could analyze the system in detail, and provide a basis. Pdf me6703 computer integrated manufacturing systems cims. A typical fms will be used to process several part families with 4 to 100 different part numbers being the usual case. Flexible manufacturing systems fms is a manufacturing cell or system consisting of one or more cnc machines, connected by automated material handling system, pickandplace robots and all operated under the control of a central computer. System and tool handling system it evolves into and a flexible manufacturing system. To perform a wide variety of manufacturing processes, general purpose production equipment is required. Single machine depending upon number of machines types of fms. The methodology used here to expand the knowledge of manufacturing system design is twofold and includes an indepth manufacturing system redesign and an investigation into the current uses, limitations, and appropriateness of value stream. An fms integrates into one highly automated manufacturing systems including flexible automation, cnc machines, distributed computer control, automated material handling and storage and group technology. Lecture 25 flexible manufacturing systems compatibility mode.

Fms is actually an automated set of numerically controlled machine tools and material handling systems, capable of performing a wide range manufacturing. Computer integrated manufacturing systems nptel links for various lectures uniti group technology and computer aided process planning. Flexible manufacturing system has come up as a viable mean to achieve these prerequisites. A flexible manufacturing system fms is a highly automated group technology gt machine cell, consisting of a group of processing stations usually cnc machine tools, interconnected by an automated material handling and storage system, and. It involves application of electrical, mechanical, control and computer engineering to develop products, processes and systems with greater flexibility, ease in. During the design process of flexible manufacturing system, the most complicated task is to find most rational structure for fms and effective way to produce different parts according to the companys production needs and product types 7. Evolution of computer aided design cad, on the ot her hand was to cater to the geometric modeling needs of automobile and aeronaut ical industries. Approach to computer integrated design and manufacturing nanua singh, john. Jul 18, 20 manufacturing process technology part i 116,010 views 21. This system automates the metal cutting part of the product manufacturing.

Jim browne, didier dubois, keith rathmill, suresh p. Flexible manufacturing system fms is a highly integrated manufacturing system. Other articles where flexible manufacturing system is discussed. The flexibility being talked about is generally considered to fall into two categories, which both contain numerous subcategories. Can it process different part styles in a nonbatch. The following paper presents a simulationbased work done for the part and tool flow management modeling in a multicell flexible manufacturing system fms. A flexible manufacturing system fms is a highly automated group technology.

A flexible manufacturing system fms is a highly automated group technology machine cell, consisting of a group of processing workstations that are. Mechatronics and manufacturing automation nptel phase 2 dr. In flexible manufacturing system, unlimited progress has been made in the layout design with integrated scheduling. It is designed to produce a particular variety of part styles.

Book download link provided by engineering study material esm. Automation, production systems, and computerintegrated manufacturing, third edition, by mikell p. A flexible manufacturing system fms is a highly automated group technology gt machine cell, consisting of a group of processing stations usually cnc machine tools, interconnected by an automated material handling and storage system, and controlled by an integrated computer system. Reference books fundamental of modern manufacturing. Workers must have relatively high skill levels to perform a. Jan 11, 2014 flexible manufacturing system fms it is the most automated and technology sophisticated of the gt cells. Can it process different part styles in a nonbatch mode. Nptel provides elearning through online web and video courses various streams. Flexible manufacturing system machines business process.

Jul 18, 2017 a flexible manufacturing system fms is a highly automated group technology gt machine cell, consisting of a group of processing stations usually cnc machine tools, interconnected by an automated material handling and storage system, and controlled by an integrated computer system. Part and tool flow management in multicell flexible. Flexible manufacturing system, part selection problem. Pdf classification of flexible manufacturing systems. Flexible manufacturing system is a system that is able to respond to changed conditions. Analysis of performance measures of flexible manufacturing system. In general, this flexibility is divided into two key categories and several subcategories. Manufacturing systems, flexible manufacturing systems. Automation in manufacturing lecture 1 introduction. Me6703 computer integrated manufacturing systems cims syllabus unit i introduction. For the love of physics walter lewin may 16, 2011 duration. Find materials for this course in the pages linked along the left. What lean has done is to package some wellrespected industrial manufacturing engineering practices into a system that can work in virtually any environment.

The relation between its components is very complex. Fms loading, multiple batches and changeover times. A flexible manufacturing system fms is a production method that is designed to easily adapt to changes in the type and quantity of the product being manufactured. Brief introduction to cad and cam manufacturing planning, manufacturing control introduction to cadcam concurrent engineeringcim concepts computerised elements of cim system types of production manufacturing models and metrics mathematical models of production performance simple. The term flexible manufacturing system, or fms, refers to a highly automated gt machine. Reviewing the past literature, it is found that notion of flexibility in manufacturing system was extensively studied overtime.

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